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Asset performance management for maximal productivity

Real-time monitoring, predictive maintenance and cloud-based solutions maximize asset reliability

Optimize your Asset Performance Management with predictive maintenance and cloud-based solutions

Asset performance management is key to productivity, compliance and availability in the exacting and competitive world of pharmaceutical manufacturing. Process plants are under constant pressure to evolve and improve, yet many are still caught in a reactive approach to maintenance which can lead to costly unplanned shutdowns. Our technologies and process expertise enable predictive maintenance strategies for optimal asset management and best pharmaceutical production plant performance.

Ključne činjenice

1.5%

of sales revenue is the estimated cost of poor Asset Performance Management according to a study by ARC* *https://www.scribd.com/document/327405557/Asset-Information-Management-Part-1-The-Case-for-Developing-an-AIM-Strategy

Data-driven decision making ©Endress+Hauser
Insights

Data-driven decision making

Process plants evolve over time, equipment changes, and instruments become obsolete. Collecting asset data on the installed base can therefore be a labor-intensive process that covers multiple measuring points and instrumentation from several suppliers, and yet without this up-to-date information improving maintenance becomes impossible.

Our expertise in the field

Endress+Hauser audit teams will conduct an Installed Base Analysis, collecting and analyzing all necessary information into a detailed report, based on which data-driven decisions can be made.

  • Save time and costs on asset data collection
  • Improve asset management based on a detailed report of critical assets and potential enhancements
  • Optimize obsolescence management and simplify standardization of instrumentation
Remote real-time monitoring and insights ©Endress+Hauser
Insights

Remote real-time monitoring and insights

Diagnosing and solving an instrument’s error code often requires field-based interventions, increasing costs and risks.

Our expertise in the field

Our Netilion IIoT ecosystem combines apps and algorithms that turn instrumentation data into actionable information. From our simple smartphone application installed instruments can be monitored, error codes can be diagnosed and resolved remotely. The digital plant is now a reality.

Predictive maintenance ©Endress+Hauser
Insights

Predictive maintenance

Most instrument errors are unforeseen and when they occur resolution can necessitate costly downtime.

Our expertise in the field

Our Heartbeat Technology leverages in-built self-diagnostic functions that permanently monitor the state of instruments, enabling trends to be identified and interventions to be made in a timely and targeted manner before an error occurs or calibration is required.

Secured data ©Endress+Hauser
Insights

Secured data

In the life sciences industry data integrity and data security are both crucial considerations.

Our expertise in the field

Our complete IIoT offering is certified to ensure maximum data security. From edge device to the customer data in the cloud our solutions use the latest safety mechanisms.

  • Encrypt data with long key codes (HTTPS / TLS with SHA-256)
  • Cooperate with certified data centers (e.g. ISO 27001)
  • Rely on certification by independent authorities, licensed by EuroCloud with a 4-star rating

Benefits

Looking to optimize your Asset Performance Management and maximize asset reliability, Endress+Hauser has the expertise and offering to support you. With smart devices, expert services and cloud-based maintenance solutions, you can take the next step towards predictive maintenance and digitalization without compromising safety and compliance.

Ključne činjenice

80%

reduction of variety after standardizing temperature devices based on an IBA at one of our customers

Ključne činjenice

Up to 30%

of assets installed in plants are obsolete

IBA put simply

"Improved plant availability, reduced maintenance costs and ensured compliance - IBA makes your life easier, whether you are a plant, quality or maintenance manager."

,
Takeaway

How we can help

We help optimize your Asset Performance Management by improving your asset knowledge, enabling you to ensure your instrument maintenance efforts are always efficiently directed.

  • Installed base analysis for a complete overview of all physical assets
  • Smart sensors and cloud IIoT solutions for up to date asset information
  • Self-diagnostic capabilities for predictive asset maintenance
  • Predictive maintenance strategies for reduced downtime and improved spare parts management
  • Real-time monitoring for targeted maintenance interventions

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