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Automatic water dosing system of a reverse osmosis system

The Proline Promass E 300 flow meter and the RA33 batch controller — A perfect match

The Proline Promass E 300 flow meter and RA33 batch controller automate reverse osmosis water dosing, achieving precise accuracy of under 0.2%. This automated solution replaces manual processes, reduces errors, minimizes downtime, and improves productivity and resource planning. Key upgrades include linear control valves for enhanced accuracy, integration with digitization systems, automated data storage and batch printing.

Automatic dosing system for the water quantity of a reverse osmosis system ©Endress+Hauser

Benefits

  • Ensuring system accuracy of under 0.2%

  • Automatic operation without manual intervention

  • Improved stability and plannability of raw material use

  • Reduced production plant downtime and saving 50% of operating time per batch

  • Seamless integration into the customer’s digitization system

The challenge

The precise dosing of reverse osmosis water is of fundamental importance. The previous manual dosing by operators and manual monitoring of the volume led to uncontrollable errors in the production process and waste of resources. The challenge was to automate this manual process in order to minimize the resulting downtimes of the plant. The new automated process was to increase system accuracy and guarantee a maximum deviation of 0.2%.

Our solution

To overcome the challenges, the new automated process had to ensure system accuracy and data storage, as well as automate the entire dosing process. To achieve this, the operating process was completely recalculated and redesigned based on the characteristics of the Proline Promass E 300 flowmeter, the pumps, the valves and the RA33 batch controller.

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